Challenges with TT-slab production? Elematic’s new FaMe shuttering solution is the answer

Manufacturers often undergo shuttering challenges with TT-slabs. See how Elematic collaborated with Schwarzwälder Beton-Fertigteile-Werk GmbH & Co. KG (SBL), a high-performance industrial construction company operating in Lahr, Germany. The SBL’s TT-slab production issues were tackled with Elematic’s new FaMe aluminum shutters with integrated magnets, helping SBL to save time and money in their shuttering processes.
Common challenges in TT-slab production
TT-slabs are known for their structural efficiency. However, the manufacturers often undergo shuttering challenges. Traditional methods, such as bolted or drilled side forms and timber rails, require intensive labor and lack flexibility. These approaches can result in imprecise positioning, increased material waste, and inconsistent product quality.
As a leading manufacturer of precast reinforced concrete elements in southern Germany, SBL faced these exact issues.
“We had magnetic rails which were already getting older, where the profile and the triangular strip were no longer completely clean. In addition, the magnetic rails moved during casting,” explains Matthias Ziebold, SBL’s Quality Manager.
This meant additional magnets were needed, which led to increased costs in the shuttering process.

The answer: Elematic’s FaMe shuttering solution
Elematic’s new FaMe shuttering solution for TT-slabs was the answer to SBL’s challenges. This innovative system features lightweight aluminum side profiles with integrated magnets, designed for fast and safe attachment and release.
“It was important for us to obtain a formwork system that had a good holding force and at the same time did not require much space from the basic formwork. Both requirements were met with Elematic’s FaMe solution,” says Ziebold.
The FaMe solution’s strong holding force is crucial for maintaining side form positions, preventing leakage, and reducing rework. Its slim design optimizes space, and the lightweight profiles make them easy to handle without mechanical assistance. Additionally, the system’s flexibility enables quick adjustments to slab dimensions, accommodating various project requirements.

FaMe has benefitted SBL in multiple ways
Implementing the FaMe shuttering system brought great advantages for SBL:
- High holding force: The FaMe solution ensures precise positioning and stability during casting.
- Slim design: The existing workspace can be utilized without compromising functionality.
- Easy handling: The lightweight profiles can be adjusted manually, enhancing operational efficiency.
Collaborating with Elematic has had a positive impact on SBL
“The cooperation was very good and open right from the start. We were able to pass on our wishes and suggestions to Elematic at any time, and these were then quickly implemented”, shares Matthias Ziebold.
“From now on, we can carry out our production quickly and cleanly, and we can even save a lot of time and money on remodeling work, which is, of course, very positive for us,” highlights Ziebold.
Read more about Elematic’s FaMe shuttering system. (Link: Cost-effective precast formwork with magnet shuttering | Elematic)
