Bed preparation: Beat the dust and cut oil consumption
Elematic Preparer E9-1200p cleans the casting bed, pulls the prestressing strands and oils the bed surface in hollow-core slab production in precast concrete plants. The machine is equipped with features that not only help preparing beds for hollow-core casting fast but also reduce dust emission, minimize oil and fuel consumption and prolong the lifetime of the beds.
Thanks to its robust structure and powerful 4-wheel drive engine, Preparer E9-1200p 2019 can pull pre-stressing strands at a fast speed of 30 m/min. The machine can pull several strands simultaneously, remove large concrete residue with ease and also clean the gutter between the beds. Profitability is further enchanced by and impressive oiling speed of 30 m/min.
Beat the silica dust and provide better working conditions
Official regulations on silica dust emissions are getting stricter around the world. In precast production, reducing the level of dust is a common challenge. The dust reduction system with high vacuum power in Preparer E9 helps beat this challenge. While preparing the casting bed, the system sucks the air from inside the brush cover. This new feature prevents dust particules from returning to the air and reduces the dust level around the machine. Large long-lasting and easily replaceable filter helps maintenance.
Improve cleaning results
Preparer E9 is a robust, heavy machine. Massive weight combined with 4WD provides high traction and cleaning power. The machine has a large brush made of long-lasting material. Thanks to the smart design, the brush cleans efficiently without wearing the bed as it does not push solid particles on the bed.
Lower consumption of fuel and mold oil
The diesel engine of Preparer E9 uses less fule because of LPG (RPM) is controlled by ECU. The machine is available also as electric - it includes readiness for battery operation.
Emissions from mold oiling are minimized; oli is sprayed evenly under the cover. This gives good protection to the bed surface and helps remove casted slabs easily. The oil tank is also big, 60 liters.
Facts about Preparer E9-1200p
Length
5000 mm
Height
2100 - 2550 mm
Width
1600 mm
Weight
5100 kg
Ground clearance
410 mm
Speed (free)
60 m/min
Speed (brushing/strand pulling)
30 m/min
Speed (oil spreading)
30 m/min
Mold oil tank
60 l
Brush diameter
700 mm
Brush width
1300 mm
LPG engine
36 kW, ECU-controlled
Quality
Steel according to EN‐standards ISO 9001 CE Marking
Hollow-core slabs are prestressed floor elements with either round or shaped voids, depending on local conditions. They feature a range of advantages, among them long spans and excellent load bearing capacity.
Using prestressed hollow-core slabs in buildings allows for large open areas as the need for partition walls is low. This results in unprecedented architectural freedom during and after construction.
The success of hollow-core slabs is due to highly efficient design and production methods, wide choice of unit depth and capacity as well as smooth underside and structural efficiency.
For the manufacture of prestressed hollow-core slabs, Elematic offers state-of-the-art extruder technology and slipformer technology, with the latter excellent also for other products
Prestressed hollow-core slabs are prestressed floor elements with either round or shaped voids, depending on local conditions. Featuring advantages such as longer spans and excellent load bearing capacities, our proven technologies for prestressed hollow-core slabs allow you to build large areas with less need for partition walls, resulting in unprecedented architectural freedom during and after construction. The success of our technologies is also due to highly efficient design and production methods, wide choice of unit depth and capacity as well as smooth underside and structural efficiency. For the manufacture of prestressed hollow-core slabs, Elematic offers state-of-the-art extruder technology and slipformer technology, with the latter excellent also for other products
Preparer E9-1200p not only efficiently cleans the casting bed between castings, but also speeds up production with oiling at 30 m/min and strand pulling at 30 m/min.
Versatile use
Available as diesel or electric, the machine can operate in factories with many casting beds, in both extruder and slipformer operated floor production lines.
Strong and profitable
The machine’s robust structure and 4-wheel drive ensure the efficient completion of even the most demanding tasks – from pulling several strands simultaneously to removing large residue from the bed.
