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Elematic India: Transforming construction with turnkey precast solutions

A state-of-the-art precast plant powered by Elematic turnkey solutions.

In today’s fast-paced construction world, time, cost-efficiency, and quality are key. With rising demand for sustainable, high-speed construction, Elematic India is leading the way by offering fully integrated turnkey solutions for precast concrete production. With a robust combination of Finnish engineering and Indian execution, Elematic ensures that its clients are empowered with everything they need to succeed — from the ground up.

What sets Elematic turnkey solutions apart?

Elematic has, over the last 15 years, developed a comprehensive range of specialized services to help companies overcome bottlenecks when starting precast operations. 

Elematic’s turnkey approach means that clients receive a complete precast setup — covering plant design, machinery, software, training, and technical support. Every aspect is tailored to project needs, ensuring a smooth, fast, and cost-effective launch. 

As Shriniwas Potdar, Vice President, Projects, says: “I want to be on the ground and solve all the challenges with my team, that’s the key for the excellent feedback we get from our customers. Thanks to our global team effort, our people on the field are ready to act when needed to secure the best possible installation process and continued production. 

Key features of Elematic turnkey projects

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Precast plant, hollow core production, BSBK, India

Precast plant design & engineering 

Expert teams analyze project requirements and develop efficient plant layouts, equipment selection, and site planning.

Advanced machinery installation

Elematic delivers high-performance machinery such as extruders, battery molds, and shuttering systems sourced from Finland, along with high-quality molds manufactured in India, ensuring international standards of quality and local adaptability. 

Fabrication and installation of structural steel in the Elematic machinery foundation with strict tolerances are critical for plant performance. This requires a skilled and specialized team to achieve high quality within strict timelines. With 15 years of experience, Elematic has consistently demonstrated its ability to set up precast plants in record time. Our professional installation teams include civil, mechanical, and electrical engineers, surveyors, technicians, and welders — ensuring accuracy and reliability. 

Proper installation of molds and machinery demands specific expertise. New teams often need more time, whereas Elematic’s experienced teams execute efficiently, significantly reducing setup timelines. 

Our trained electrical team has been working exclusively on precast plant electrification and automation for over 15 years. This ensures faster execution, seamless integration, and avoidance of common installation bottlenecks.  

Automation & software integration 

Smart solutions like Plant Control software streamline production scheduling, quality checks, and real-time tracking. By bridging different work processes digitally, major improvements can be achieved in the precast plant’s production efficiency and profitability.

Training & Support

Elematic’s globally trained team brings extensive expertise to help customers ramp up production quickly. Elematic India provides: 

  • Support for production start-up in the shortest possible time. 
  • Rapid troubleshooting of start-up challenges, thanks to years of hands-on experience. 
  • Comprehensive operator training to help customers achieve planned output without delay. 
A service manager maintaining precast production lines

Maintenance & after-sales service

With a responsive India-based service team, Elematic guarantees timely support, spare parts, and performance monitoring. 

Under the annual maintenance contract (AMC) agreement, Elematic deploys an experienced team at the customer’s site to: 

  • Optimize plant operations and prevent misuse of machinery. 
  • Conduct preventive maintenance regularly and attend to breakdowns immediately, minimizing production loss. 
  • Perform scheduled servicing, replace wear parts, and maintain detailed maintenance records. 
  • Advise customers proactively on spare parts procurement, keeping lead times and production targets in mind. 

This proactive approach helps customers maintain minimum inventory without disrupting production and ensures continuous, efficient plant operations. 

Advantages of choosing Elematic India

  • End-to-end project execution
  • Cost & time optimization
  • Locally adapted, globally proven solutions
  • High-quality, sustainable precast output
  • Single-window contact for all needs

Whether you are building affordable housing, commercial towers, or infrastructure, Elematic India empowers you with a reliable, high-quality, and future-ready precast solution that covers installation, electrification, training, and AMC — allowing you to build faster, smarter, and sustainably. 

Please contact us for any questions!

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