Elematic's PRO wall production lines and machines are especially designed for precasters who need to produce several different types and larger volumes of precast products. It is ideal for companies that already have some experience of precast. PRO wall production lines ensure a profitable production of insulated sandwich panels, cladding panels, solids panels and solids slabs.
Needs are different. Together, we can find the right solution - it is an area in which we have considerable expertise. The PRO technology level is the most common with the highest number of precasters in the world. It is ideal for companies who already have some experience of precast. PRO features sophisticated machines and a medium level of automation. The final solution is always customized for each customer's specific precast needs.
Process
1. Batching and Mixing
2. Concrete transportation
3. Shuttering
4. Casting and compaction
5. Curing
6. Demolding
7. Wall surface finishing
8. Table cleaning and oiling
9. Storing, lifting, and transferring
| Theoretical capacity | 680-1200m2/day (one casting) |
| Personnel | 12-20 |
| Production area | 2800 m2 |
| Land area | 45000 m2 |
| No. of tables | 20-30 |
| Typical table size | 3.8 x 9.0 m |
(All figures are estimates)
High productivity with circulation
To boost productivity the tables circulate between the different process steps. Tables run smoothly thanks to roller tracks and strategically placed cross transfer beams.
Efficient shuttering with FaMe
Mold preparation is swift using our special shuttering system, FaMe. This saves valuable time and keeps up productivity.
Concrete saving
Casting is done with a casting machine designed for efficient compaction and accurate dosing to save concrete. During curing the molds are stacked to save space and make room for the next round of casting.
Minimal finishing work
The tables are sturdy steel constructions with high load-bearing capacity (> 600 kg/m2). The exceedingly smooth steel surface of the tables creates wall products which require minimal finishing work.
Gatshinski SSK construction combinate (ZAO) started a SEMI wall production line delivered by Elematic as a part of its massive factory in September 2012. Combinate produces 115000 m3 of precast annually for the construction of various housing and social projects. The new Elematic SEMI wall production line, including a Multifunction Wagon, ten molds and other machinery, is to produce one-, and twolayered wall panels, massive floor slabs, cladding panels, balconies, etc.In Russia, precast construction is gaining popularity again as it nowadays stands for high quality and also offers a wide variety of aesthetic options.
Betoniluoma is a Finnish precast manufacturer, specialized in facades and walls, with over 50 years of experience. Partners since 1983, Betoniluoma and Elematic succeed in continuous product development, steady professionalism, and state-of-the-art production technology. Betoniluoma was the first to invest in a full ELSA-line, which is part of Elematic's Best Walls concept. Production started in September 2009.
As Iraq's biggest city development project ever in its history, the Bismayah New City Project sprawls across an area of 1,830 hectares, with plans to accommodate up to 600,000 occupants within 100,000 residential units; In addition, infrastructure networks such as roads, electricity, water and waste management, along with a cohesive social groundwork of public facilities for commerce, education, and welfare, will make this project a perfect execution of modern urban construction. Bismayah PC Plant is Hanwha's core investment facility, which will lead the Bismayah New City Project to success!! Also this will continue to serve Iraq during its postwar construction era.
From compete plants to individual machines. Elematic offers technologies of three levels, SEMI, PRO, EDGE for the production of precast walls such as insulated sandwich panels, solid walls, cladding panels - and also solid slabs. The tehcnologies cover everything from simple tilting tables and battery molds to SEMI level stationary table lines and PRO level circulating lines all the way to the EDGE level highly automated circulating lines with cross transferring of tables.
Experts for all precasting needs
Where ever you are - there is always an Elematic expert to contact.
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