PRO Wall Production Line
World standard precast wall production
Batching and Mixing
Concrete production is the core part of the precasting process. This is done by mixing cement, sand, and other aggregates with water and sometimes also with additives prior to molding. In PRO Wall production line this is done by Batching and Mixing Plant P7-40.
Elematic concrete transportation systems transport concrete to the casting station of a precast factory. The system consists of tracks and shuttles in the needed amount. The track is electrified and the system functions automatically. The transportation in PRO Wall production line is handled by Shuttle E9-2800.
Plotter E9-4.0x10.0 The Plotter is used for printing the places for side forms, window and door openings, and for other inserts on the table surface. The slab geometry is transferred from ELiPLAN to the plotter. FaMe-set FaMe Shuttering system (aluminum side forms + magnets) offers a safe, time-saving and versatile means for making sides and openings for the molds. The system is usable both in battery molds and tables with steel surface. FaMe-set includes 20 openings.
Casting and compaction
Table is moved to the casting machine where the concrete is cast to the table. At the same time compaction station is used for compacting concrete. For insulated products, the insulation is laid on top of the first cast layer and thereafter the second layer of concrete is cast. The casting and compaction in PRO Wall production line is done by Comcaster E9-2500 and Compaction Station E9-30c.
After casting and surface finishing, the table is moved by the lifting frame to the curing stack. After required strength is reached the table is moved out by means of lifting frame. Stacking Frame P7-22 is used to lift the cast tables to the stack in PRO Wall production line.
All the shuttering is removed manually from the table and it is tilted up at tilting station. The Tilting Station E9-30t is used in PRO Wall production line. Ready made precast products are lifted up by lifting beam connected to an overhead crane.
Wall surface finishing
Table cleaning and oiling
Cleaning Machine E9-4.0c Table surface is cleaned by brushing unit of the cleaning machine. The concrete residue is collected in a waste concrete basin. Oiling Machine E9-4.0o Table surface is oiled by using the oiling machine. Oil mist is sprayed through nozzles on the table surface.
Storing, lifting and transferring
Lifting Beam P7-10-6, 1 pc Lifting beam is designed for hoisting of precast concrete products with a single-hook overhead crane or gantry (Buyer’s supply). The beam is equipped with two manually adjustable lifting hooks. Transport Wagon E9-40, 1 pc Transport wagon is used for transporting the products out of the production hall to the storage yard. The products are placed on the wagon vertically.
Needs are different. Together, we can find the right solution - it is an area in which we have considerable expertise. The PRO technology level is the most common with the highest number of precasters in the world. It is ideal for companies who already have some experience of precast. PRO features sophisticated machines and a medium level of automation. The final solution is always customized for each customer's specific precast needs.
1. Batching and Mixing
2. Concrete transportation
4. Casting and compaction
7. Wall surface finishing
8. Table cleaning and oiling
9. Storing, lifting, and transferring
Elematic's PRO wall production lines and machines are especially designed for precasters who need to produce several different types and larger volumes of precast products. It is ideal for companies that already have some experience of precast. PRO wall production lines ensure a profitable production of insulated sandwich panels, cladding panels, solids panels and solids slabs.
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