More value with speedy precast concrete pile production
Batching and Mixing
Concrete for the pile production is made in the batching and mixing plant. Normal gray or self-compacting concrete can be used.
Concrete is transported from the batching and mixing plant to pile casting machine by a concrete transportation shuttle.
Pile mold line is designed and manufactured based on required dimensions of individual pile and total production capacity. Length of an individual pile can be adjusted with block-outs.
Reinforcing and Furnishing
Reinforcements are made either manually or automatically by robot welding machine. Before casting reinforcements are placed onto the mold.
Casting and Compaction
Casting machine moves along molds and doses concrete into the molds. Vibrators are used for compacting cast concrete. After casting lifting loops are placed manually into the piles.
After casting piles are cured in the molds overnight. To speed up the curing process, it is possible to add heating system to the foundation line. Heating is based on hot water circulation.
1 Batching and Mixing
2 Concrete Transportation
3 Mold Preparation
4 Reinforcing and Furnishing
5 Casting and Compaction
Precast concrete piles are a quick and efficient method for making safe and sustainable building foundations. The concrete pile line requires a production area of 3000m2 and a storage yard. It can be an indoor or outdoor factory. Efficient casting and compaction of concrete, performed by the casting machine, make piles even stronger. The concrete pile production line covers the entire process from concrete batching to storage yard management.
Elematic’s precast concrete pile production line is a highly productive way to manufacture high quality piles for any building foundations and soil conditions. Equipped with the world’s most efficient pile casting machine, up to eight parallel pile molds can be cast at once. A compact mold layout makes pile length adjustment, reinforcement, and demolding even faster.
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