SEMI Acotec Partition Wall Production Line
Basic solution for ground-level production
The needed zero slump, earth dry concrete is batched and mixed at an automatic batching and mixing station. Then the batch is fed to the conveying system, ehich brings fresh concrete to the line's hopper.
Acotec-Panels are formed in a continuously operating stationary extruder. The concrete is compacted by the extruder onto thin steel base molds, which support the products throughout the process.
Directly after extruding, fresh products are cut on fly according to the base mold length.
For special lengths cut products can be trimmed shorter up to 20 cm. The trimmed -off concrete is them recycled back to the extruder.
Cut, fresh products are stacked for precuring. Depending on the product thickness and weight, each stack contains 4-10 products and their base molds. Stacks are supported by steel pallets and moved to a precuring area.
Stacks stay in the precuring storage, where natural curing takes place, for 15-24 hours.
The products are separated from the base molds in automatic precuring station. Base molds are fed back to process through cleaning and oiling. The products are restacked into delivery stacks containing 4-10 products each.
Packing and delivery
The products are packed on a delivery pallet, strapped and wrapped when needed and transported to outside delivery storage.
Acotec non-load bearing, room-high partition wall panels suit for various purposes. They are very good in places where excellent sound insulation is key, such hotels, apartment buildings, schools and hosptitals. Thanks to their top-rate moisture resistance, Acotec wall panels are also well-suited for bathrooms, kitchens, and shower rooms.
Building work with Acotec panels is up to 6 times faster than traditional brickwork, and 2 times faster than blockwork. This means that Acotec panels offer time and labor savings of more than 80% compared to conventional partition wall building methods. Acotec panels are also well-suited for use in seismic areas.
Benefits of Acotec panels:
- Fast, easy and safe to install
- Exact panel dimensions
- Flat panel surface
- Thin structure
- Excellent noise and thermal insulation
1. Concrete supply
8. Packing and delivery
Type of concrete used can vary from standard to light weight aggregate concrete.
The standard process is designed for bulk production of selected lengths, but also allows manufacturing of special lengths - between 2 000 - 3 300 mm - on a case-by-case basis.
The production process is environmentally friendly: It is silent and non-vibrating, and the raw material can be recycled so no waste is created. Low energy consumption of the line keeps the production costs on a low level as well.
Elematic Acotec production line is meant for manufacturing of light, non-load bearing, room-high precast partition wall panels. The line covers the entire production process from concrete batching all the way to storage yard management and beyond.
Acotec SEMI is a a basic production line with ground-level capacity, 80 sq.m/h. It features a practical combined restacker-handler and automated key functions. It is an excellent choice for anyone in the starting phase of the business, or in any case where basic capacity meets the need.
All Elematic Acotec lines offer wall panels of the highest quality and low operation costs together with reliable, professional support from a well-established, experienced manufacturer.
All lines also feature a new advanced production control system and a simple, modern user interface that shows detailed data on every function in the whole process. Various real-time reports – on production rate, running hours and more – are also generated automatically. Each line is constructed of proven, standard components which makes them operationally very reliable.
Modular structure of the lines and their integrated electricity with ETHERCAT bus system guarantee short installation and start up time. The lines require only 900 sq. m of factory space and very limited land space too. They can be installed into existing production facilities, too.
Elematic Acotec line also features a safety-promoting design: All doors are equipped with safety sensors and multiple light curtains prevent accidents.
Contact our sales
Leave us a message ›