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Fast, profitable and high-quality technology for light non-load bearing partition wall panels

Elematic launches new technology levels to Acotec partition wall production lines

Elematic, a world-leading manufacturer of precast concrete plants and production lines, launches new technology level choices to their Acotec wall production lines. Acotec line is meant for manufacturing of light, non-load bearing, room-high precast partition wall panels. The new technology levels are called SEMI, PRO and EDGE, and they differ by the degree of automation and capacity as well as the required investment size. All lines are quick and simple to install, run and maintain and require only very limited land area.

Elematic Acotec production lines for light, non-load bearing, room-high precast partition wall panels cover the entire production process from concrete batching all the way to storage yard management and beyond. They are all automated and very reliable as they consist of proven, standard components.

Three technology levels: SEMI, PRO and EDGE

The new technology levels are launched in order to meet the varying customer needs. The SEMI line, with a production capacity of 80 m2 per hour, is the simplest of them all and is an excellent choice for anyone starting up in the business. It features a smart combined restacker handler and automation only for the key processes. The PRO line offers a higher capacity of 100 m2 per hour with automated functions for all main processes: sawing, trimming, stacking, restacking, cleaning & oiling, plate handling and pallet circulation. The fully-automatic Acotec EDGE offers a top-rate capacity of 120 m2 per hour and needs only two operators to run.

All the lines – SEMI, PRO and EDGE – feature a new advanced production control system. Thanks to the system, a simple, modern user interface shows detailed data on every function in the whole process. Various reports – on production rate, running hours and more – are generated automatically. Modular structure of the lines and their integrated electricity with ETHERCAT bus system guarantee short installation and start up time of all lines, and the line can also be installed in existing production facilities. The production process is environmentally friendly as it is silent and non-vibrating, and the raw material can be recycled so no waste is created. Low energy consumption of the line keeps the production costs on a low level as well.

 

Benefits of Acotec wall panels

The Acotec wall panels are fast, easy and safe to install – building work proceeds up to 6 times faster when compared with traditional brickwork and even two times faster than blockwork. The panels have exact dimensions and completely even surface so no plastering is needed. In addition, their thin structure leaves more floor space for other purposes in a building. Despite the thinness, Acotec walls are strong and successfully used in seismic areas, too. They suit for a wide variety of purposes such as bath rooms, kitchens and showers, thanks to the moisture resistance of the material. Acotec walls also offer excellent sound insulation, meaning that apartment buildings, schools and hotels benefit from this type of partition walls.    

ELEMATIC ACOTEC

Technical information in brief

SEMI

PRO

EDGE

Nominal production capacity

80 m2/h

100 m2/h

120 m2/h

Production personnel

5 – 7

3 – 4

1 – 2

Automated processes

Casting, sawing, stacking, restacking, plate handling

 

Casting, sawing, trimming,

stacking, restacking,

cleaning & oiling, plate handling, pallet circulation

 

Casting, sawing, trimming,

stacking, restacking,

cleaning & oiling,

plate handling,

pallet circulation,

curing, packing

Required factory space

900 m2

900 m2

900 m2

Required land area

3 000 – 5 000 m2

3 000 – 5 000 m2

3 000 – 5 000 m2

Slab length

2 200 – 3 300 mm

2 200 – 3 300 mm

2 200 – 3 300 mm

Slab thickness

68 – 120 mm

68 – 120 mm

68 – 120 mm

Slab width

600 mm

(300 mm also available)

600 mm

(300 mm also available)

600 mm

(300 mm also available)

 

For more information, please contact:

Nina Lehtonen

Marketing Manager Elematic Oyj

Tel. +358 400 534 344 E-mail: nina.lehtonen@elematic.com

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Elematic Oyj

Elematic Oyj is a world-leading manufacturer of precast concrete plants and production lines. In our more than 50 years of operation, we have supplied technology to over 100 countries and to every continent. The turnover of the company, which employs roughly 230 people, is approximately 100 million euros, of which exports generate 95%. Elematic has daughter companies and own sales offices in the USA, Germany, China, Russia, India, Hong Kong and the United Arab Emirates as well as agents in over 20 countries. Our headquarters is located in Akaa, Finland and we have production units in Finland and India. We hold an ISO 9001 certified quality system and the international quality certificate Investor in People for the development of our personnel.

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