Fast and accurate automatic shuttering for precast wall factories
Elematic shuttering station E9 is the most suitable solution for carious shuttering functions. In the automated shuttering process the shuttering robot places shutterings on the table directly either from the active or the passive storage. It's fully automated control enables fast and accurate shuttering process.
Shuttering station performs all necessary demolding, shuttering and accessory functions of a wall plant. This solution is designed for plants with a performance of up to about 200 m2/hour. It can also be seen as an alternative investment for plotter, cleaning, plotting and oiling machines.
With this state of the art solution quality and productivity will be improved and staff does not have to do echausting and dangerous work anymore. The compact design also enables installation in to existing plants.
The Shuttering Station E9 can be used for manufacturing of floor slabs, double walls, solid walls and sandwich panels.
Demolding of all shutters (including opening of magnets)
Plotting opening lines and shuttering rest lengths on table
Oiling of the table are to be cast, rotating spraying head
Placing shutters to the table surface according to the production plan
Management of shuttering storage
Attaching of labels/label printing
Spraying of retarder
Placing of insert parts (polystyrene; sockets; joining elements, form-fit shutters)
Demoulding of additional magnets
Automatic oiling and cleaning of shutters
Benefits at a glance
Higher capacity by fast shuttering
Thanks to the smooth handling of shuttering and higher level of automation, the fast shuttering enables higher capacity for operations.
Better quality via accurate dimensions
With automated shuttering, the products can be produced with higher accuracy. High quality products among other benefits lead to high acceptance among members of the staff.
Minimized labor costs
Automated operations enable the reduction of cost for staff. In addition, the staff does not have to do exhausting and dangerous work anymore. Company can therefore avoid risks and accidents.
Thanks to the low accident costs, reduced cost of staff, saving of forming oil and reduction of investments increased savings are possible.